Our Process Expertise

Our manufacturing expertise include:

  • Extensive expertise to develop and to optimize products through DFM
  • Experts in power product manufacturing with shorter reaction times
  • Cost savings through a low overhead strategy in a low labor cost country

At IMT our team possess a long history of experience in engineering, installing, and operating an array of production processes relevant to power and electrification solutions. In addition to our core manufacturing infrastructure, we have the ability to add a wide range of processes and techniques required by our customers and their individual project needs.

See our process expertise below:

Progressive Stamping

• Max material thickness = 6mm
• Max strip width 600mm
• 80 strokes per minute
• Material: Aluminum & Copper grades

Laser Cutting t > 6 mm

• Max material thickness = 10mm
• Materials: Aluminum, Steel & Copper grades

3D CNC Bending

• Max material Cross section = 200mm²
• Material: Aluminum & Copper grades
• Bare base metal or Coated (PA12 or PEEK)
• Laser stripping of insulation

Plating

• Rack and Barrel plating
• Ni and Sn plating
• Base materials: Aluminum & Copper grades

Injection Moulding

• Thermoplastic and LSR injection moulding
• Vertical and Horizonal types of injection
• Robot handling as required
• Pressure and temperature sensor integration

Busbar Lamination Process

• Brush deburring with integrated vacuum
• Lamination CNC cutter
• CNC Brake Press/es
• Lamination Press Ovens

Joining Technologies

• Laser welding – plastic to plastic and metal to metal
• Mechanical Clinching
• Ultrasonic welding
• Friction Stir Welding
• Resistance welding

Sealing and Vibration Dampening

• Liquid Silicone Rubber
• Surface activation - Plasma treatment
• Handling of Heat and UV cured compounds

FAQ

iMT recognizes that each organization possesses unique challenges and aspirations – our team will collaborate closely with you to support your objectives. Thanks to our engineering teams breadth of experience, we have the tools and skills to assist you in reaching your designs full potential.

iMT specializes in serving industries related to automotive manufacturing, particularly those involved in electric vehicle (EV) components and technology. Our services and expertise also extend to industrial and medical sectors. If you’re unsure whether we can assist your industry, feel free to contact us for further clarification.

We will test the product and our process every step of the way – Design, Production Validation and Requalification – through in-house testing capabilities, as well as sub-contracted testing (ISO 17025 accredited) capabilities.

We offer a wide range of services to support you every step of the way from initial prototype to and beyond serial production.

  • Design Engineering
  • Manufacturing Engineering
  • Onsite Support
  • Tool Engineering