State-of-the-art build to print solutions for the EV market.
Best in class engineering and manufacturing services through technology innovation and intelligent production processes.
Design optimization through extensive DFM experience.
Faster to market through reduced complexity and modular automated manufacturing.
Quality Driven, Customer Focused, Cost Conscious
Previous slide
Next slide

ABOUT iMT

Innovative Manufacturing Technologies, located in Ismailia Egypt, specializes in contract manufacturing of EV power products. Driven by the rapid change from conventional combustion engines to full electrification, our mission is to support this fast changing industry with an unparalleled offering of quality and cost-effective solutions through technology and manufacturing innovation.

By leveraging our extensive expertise and strategic location we are able to remain lean and focused, making us extremely competitive compared to other larger tier 1 suppliers.

Our experienced teams, led by seasoned industry veterans, have worked collaboratively for over 15 years, bringing a wealth of experience and expertise to every new project.

At iMT, we are committed to providing our customers with reliable, efficient, and customer-centric solutions. Our dedicated team stays up-to-date with the latest industry developments and trends, ensuring that we remain at the forefront of innovation.

Learn more

Our Expertise

Our unique blend of experience, innovation, and adaptability positions us as a dynamic force in rapidly evolving markets. Beyond transportation, our technology holds the promise of application in diverse sectors, expanding our potential impact.

Design Engineering

  • Product development
  • Product optimization through DFM
  • Simulations and Virtual testing
  • Laboratory testing and Vali­dation

Manufacturing Engineering

  • Manufacturing techniques devel­op­ment
  • Test and Assembly equipment design
  • Equipment installation
  • Support for our production

Tooling

  • Tooling engineering for injection moulding and stamping
  • An onsite tool room; preventive maintenance and tool repairs

Production & Oper­ati­ons

  • Use of state-of-the-art processes and technologies to produce quality components
  • Build to print / Contract Manufacturing: Leveraging our product design, manufacturing and tooling expertise to optimize design for manufacturing

Learn about our process expertise

Our Power Products Expertise

At IMT our main strength is the ability to combine our technologies and manufacturing techniques to produce innovative products for our customers. Vertical integration being one of our core values gives us the possibility to seamlessly integrate various manufacturing functions into our process flow. This allows us to achieve shorter lead times in serial production with a focus on quality and cost effectiveness.

Busbars: Conventional and Advanced Topologies

From rigid to fully flexible high voltage interconnections manufactured to meet the quality expectations of the toughest industries in the world.
Every busbar topology may be integrated with various technologies and features to improve safety, ease of assembly, improve the performance of the busbars and remove nonvalue add processes at our customers.

  • Ni, Sn and Ag plating
  • Thermal runaway protection
  • IPXXB and IPXXD protection
  • Integration of clinched parts to allow connection
  • Integrated High voltage tappings.
  • Current Sensing concentrators or measuring devices

Over moulded or Assembled Busbars

From conventional busbars to complex busbars assemblies with integrated EMC suppression, voltage tapping and active cooling.

  • Conductor material grades: Copper & Aluminium
  • Conductor thickness: up to 10 mm thick
  • +150°C operating temperatures
  • Thermal runaway protection integration

3D CNC bent Busbars

Near zero metal waste process to make long interconnections in the battery pack feasible and cost effective.

  • Conductor material grades: Copper & Aluminium
  • Conductor cross section: Up to 200 mm² cross section
  • Insulation Material: PA12 and PEEK
  • +130°C operating temperatures

Laminated Busbars

Ideal for improved thermal cooling and tight packaging spaces. Integration of additional components such as flux concentrators is also feasible.

  • Conductor material grades: Copper, Aluminium
  • Insulation Material: PET or PEN insulation
  • +130°C continuous operating temperatures

Flexible and Flexi Rigid Busbars

Multilayered flexible busbars which can be customised to different layer thicknesses, depending on the flexibility required, and overall busbar thickness. The flexible element may also be electrically connected to a rigid conductor to form a flexi rigid assembly.
Depending on the application and volume various insulation materials may adopted from shrink tubing to TPU/TPV overmoulding.

  • Conductor material grades: Copper, Aluminium
  • Conductor thickness: up to 10 mm thick
  • +130°C continuous operating temperatures

Complex mechatronic assemblies

IMT produce complex mechatronic assemblies; a mixture of overmoulded stamped busbars and leadframes with the addition of inserts and electrical components. Produced to operate in environments such as transmissions, Inverters, and battery modules.
Technologies which can be applied:

  1. Press fit pins
  2. Bondable surfaces
  3. Laser welding, resistance welding and Ultrasonic welding
  4. Plastic to plastic welding
  5. Liquid Silicon Rubber (LSR)
  6. Threaded inserts and compression limiters
  7. Gluing and Potting with the plasma treatment
  8. Technical cleanliness

Electromagnetic Noise Filters and Power Distribution Units

Combining our know how to produce base components we are capable of manufacturing build to print power distributions units and high power EMC filters. We will work hand in hand with you in order to optimise your designs for manufacturing and bringing innovative ideas with the scope to improve the technical robustness of the product while reducing their costs.

Why Work With Us

Experience

Our team has an average of 15 years’ experience in the automotive manufacturing industry with a focus on EV power products.

Cost Conscious

Our aim is to optimize designs and processes for cost effectiveness.

Fast Turnaround

Through our build to print approach we are agile and focused.

Design Optimize

Our team of experts will help engineer and optimize your products for manufacture.